Interactive solution for geometry reconstruction  (”reverse engineering”)
Harald Eckert / Nov. 98
 Deutsch: Interaktive Digitalisierung
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1. Preface
 
In the area of more powerfully becoming construction and visualization systems, in which either is three-dimensional designed and/or large quantities of 3d geometry as shaded image are represented (e.g. Digital MockUp - digital display model), exist a large requirement of processing of old information, in order to be able to operate also at the modification of old devices (e.g. conventionally designed airplanes) with most modern construction systems.

NC-measuring machines, video technology and different laser technologies enable the 3d digitizing. For the moment one looks for possibilities of generating from a cloud of points developing thereby as high-quality a geometry as possible (e.g. CATIA-Solid-E with CSG(Construktive Solid Geometry) - tree, STEP advanced boundary representation).

From the experiences, which the author made in the context of a CAD project with the so called "intelligent digitization" in the 2d area, a suggestion will be made, as by interactive connecting of 3d digitizing, simple surface recognition
and a construction system an optimal working process for the geometry reconstruction ("reverse engineering") can be arranged. 

2. Intelligent 2d digitizing

The pending function consisted of the fact that some thousand "2d copying templates", which were used to cut the raw material for the production of airplane sheet metal bending parts,had to be transformed into analytic geometry, which were necessary for programming a numerical controled machine tool.

With the "intelligent 2d digitizing" consciously the automatic producing of a cloud of points by automatic tracing the contour was eliminated.

Rather became a graphically interactive 2d NC programming system, which was operated by means of a ADAGE 4250 scope attached to  a IBM MVS computer, interconnected with a Nestler digitizing table as follows:

With this combination the following mode of operation was possible: The advantage of this mode of operation consisted of it that
 
 
 

3. Interactive 3d digitizing

Similarly to the "intelligent 2d digitizing" the "interactive 3d digitizing" should be a type of "reverse engineering" -- i.e. determining high-quality a geometry (CSG - Constructed Solid Geometry, volume, surface, curve, point) from 3d measuring points -- , which combines on a workstation the following components :

The arrangement shown should enable the digitization and transformation of measured geometry (points, polygone, point samples) into geometry with higher order (curves, surfaces, limited surfaces) and the following assembly to structured volumes in one processing step.

Advantages: